
Citation: | Detian Li, Meiru Guo, Zhenhua Xi, et al., “Electromagnetic Technology for Vacuum Metrology in the Typical Development of a Metrological-Grade Spinning Rotor Gauge,” Electromagnetic Science, vol. 1, no. 3, article no. 0030062, 2023. doi: 10.23919/emsci.2023.0006 |
As the most precise viscous vacuum gauge, the spinning rotor gauge is widely used in the aerospace, nuclear, semiconductor, and other fields because of its excellent accuracy and chemical inertness. Herein, a metrological-grade spinning rotor vacuum gauge is developed, and its performance is evaluated. It can be used for international comparison of vacuum standards and construction of national vacuum measurement traceability and transmission systems. This paper presents the design of a single-degree-of-freedom permanent magnet-biased rotor suspension system, a high-speed rotary stepper drive system, a rotational angular velocity determination system, a lateral damping system, and a transducer in detail. The change in residual drag is less than 0.49% after 50 minutes of start-up. There is good consistency and linearity in the range of 9.1727×10−5 Pa to 1.2081 Pa.
Electromagnetic technology has an extensive range of applications in vacuum metrology. In particular, various vacuum measuring instruments based on the electromagnetic principle have been developed for accurate and indirect measurement of specific physical quantities that are proportional to the total pressure or partial pressure in vacuum [1]–[3], for example, spinning rotor gauges (SRGs), inverted magnetron cold cathode ionization gauges (IMGs), time-of-flight mass spectrometers (TOF MSs), and magnetic sector mass spectrometers.
As an emerging technology in the 20th century, magnetic levitation technology can avoid friction and abrasion between objects, prolong the equipment life and improve the equipment operating conditions due to its contactless characteristics [4]. Owing to the application of magnetic levitation technology, the additional pressure-independent frictional drag is significantly reduced, so higher accuracy and stability can be achieved by an SRG [5]–[12]. An SRG has typically become the most accurate vacuum gauge in the high vacuum range [13]–[18]. It is widely used in the aerospace, nuclear, semiconductor, and other fields because of its excellent accuracy and chemical inertness [1], [2]. The mechanism of residual drag generation has long been the focus of SRG research, which mainly includes the eddy current effect, relaxation effect, and Coriolis effect [19]–[22]. In the 1980s, Cong et al. carried out the development of the prototype of CXG-1 [23].
In this study, the development of a state-of-the-art metrological-grade SRG is introduced. The relevant parameters are obtained through theoretical calculations and numerical simulations, and the structure of each subsystem is designed. Finally, its metrological characteristics are presented.
The measuring principle of an SRG is based on the frictional force between gaseous molecules and a magnetically suspended rotor in vacuum. The gas molecules hit the rotor surface, remain there for some time and then leave the surface with the additional tangential velocity of the rotor surface. This additional momentum of the gas molecule is gained from the momentum of the rotor, thereby reducing its rotational angular velocity [1]–[3].
For a spherical rotor as shown in Figure 1, accordingly, the pressure can be written as [18]
p=πˉcρd20σ(−˙ωω−αRD) | (1) |
where
A schematic diagram of the SRG is shown in Figure 2. It includes a single-degree-of-freedom permanent magnet-biased rotor suspension system, a high-speed rotary stepper drive system, a rotational angular velocity determination system, a lateral damping system, and a transducer. During determination, the spherical rotor is magnetically levitated by the suspension system and accelerated to a particular working rotational speed (400–500 Hz) by the drive system. Then, the rotor maintains coasting with a gradual decaying velocity measured by the determination system. The subsystems are described as follows.
As mentioned above, magnetic levitation is a prerequisite for determination. From Earnshaw’s theorem, it is impossible to achieve static, stable magnetic levitation by permanent magnets alone. Therefore, a hybrid permanent magnet (PM)-biased and electromagnetic (EM) excitation structure as shown in Figure 3 is used to achieve stable levitation of the spherical rotor. The PM provides most of the magnetic field required for rotor levitation. The EM coils generate an electromagnetic field for regulation and control to ensure stable levitation. With the same excitation capacity, the number of turns of the solenoid coil can be reduced to diminish the system inductance, improve the system response speed, enhance the system stability, reduce the system power consumption, and thus reduce the influence of temperature on the measurement. The suspension coils are eddy current displacement sensors driven by a high-frequency AC excitation. When the rotor deviates from the equilibrium position, the common end of the two coils produces phase and amplitude changes relative to the excitation signal. Two signals from the AC bridge are introduced into the phase-sensitive detector circuit. Through conditioning, the circuit produces a DC signal, and this signal, as the error signal of the rotor axial displacement, is passed into a proportional-integral-derivative (PID) feedback controller. The suspension coils also act as the actuators of suspension control, thus forming an effective closed-loop control system.
The levitation system must be accurately modeled, considering all factors affecting the axial levitation system. For the convenience of the study, the following assumptions are made without affecting the modeling and experiments:
i) The magnetization of the permanent magnet is uniform, and there is no decay of the magnetic potential of the axial magnetic field with time or temperature.
ii) The magnetic permeability of the ferromagnetic materials (i.e., metallic sphere and permanent magnet) is infinite.
iii) The leakage between the coil and the permanent magnet in the air gap can be ignored.
iv) The thimble, coil, and permanent magnet have infinite stiffness and do not undergo any elastic deformation.
v) The action of the measuring gas on the spherical rotor can be neglected.
vi) The effect of the flange thimble on the electromagnetic field can be ignored.
The red box in Figure 3(b) shows the metal thimble connected to the vacuum system, which restricts the spherical rotor motion. The kinetic equation for the spherical rotor levitation can be expressed by
md2x(t)dt2=−Fup(x,i)+Fdown(x,i)−Fm+mg | (2) |
where
First, the magnetic flux density of the permanent magnet at the center axis is analyzed, and its model is established, as shown in Figure 4.
By assumption i), the permanent magnet is uniformly magnetized. The magnetization
{\rm{d}} B_{{\rm{m}}}=\frac{\mu_{0} M a^{2} {\rm{d}} {\textit{z}}_{0}}{2\left[\left({\textit{z}}-{\textit{z}}_{0}\right)^{2}+a^{2}\right]^{3 / 2}} \hat{{\textit{z}}} | (3) |
By integrating along the height of the cylinder, the magnetic flux density
B_{{\rm{m}}}=\int_{0}^{h_{{\rm{mp}}}} {\rm{d}} B_{{\rm{m}}}=\frac{\mu_{0} M}{2}\left[\frac{{\textit{z}}}{\sqrt{{\textit{z}}^{2}+a^{2}}}-\frac{{\textit{z}}-h_{{\rm{mp}}}}{\sqrt{\left({\textit{z}}-h_{{\rm{mp}}}\right)^{2}+a^{2}}}\right] \hat{{\textit{z}}} | (4) |
That is,
\left\{\begin{array}{l} B_{x}=0, \quad B_{y}=0 \\ B_{{\textit{z}}}=\dfrac{\mu_{0} M}{2}\left(\dfrac{{\textit{z}}}{\sqrt{{\textit{z}}^{2}+a^{2}}}-\dfrac{{\textit{z}}-h}{\sqrt{({\textit{z}}-h)^{2}+a^{2}}}\right) \end{array}\right. | (5) |
where μ0 is the magnetic permeability of free space.
From equation (4), it can be seen that if the two permanent magnets are perfectly symmetrical about the central point, then the magnetic flux densities generated by the permanent magnets on opposite sides will cancel each other out and cannot play the role of balancing part of the gravity of the small sphere. This problem is also considered in the actual design, so the upper and lower permanent magnets are arranged asymmetrically, as shown in Figure 4.
Based on the above derivation, the equations for the permanent magnet force versus magnetic flux density in the direction of the central axis are summarized as
\left\{\begin{array}{l} F_{\rm{m}}=\dfrac{\left(B_{\mathrm{mup}}^2-B_{\mathrm{mdown}}^2\right) S}{2 \mu_0} \\ B_{\mathrm{mup}}=\frac{\mu_0 M}{2}\left(\dfrac{{\textit{z}}_{\mathrm{up}}}{\sqrt{{\textit{z}}_{\mathrm{up}}^2+a^2}}-\dfrac{{\textit{z}}_{\mathrm{up}}-h_{\mathrm{mp}}}{\sqrt{\left({\textit{z}}_{\mathrm{up}}-h_{\mathrm{mp}}\right)^2+a^2}}\right) \\ B_{\mathrm{mdown}}=\dfrac{\mu_0 M}{2}\left(\dfrac{{\textit{z}}_{\mathrm{down}}}{\sqrt{{\textit{z}}_{\mathrm{down}}^2+a^2}}-\dfrac{{\textit{z}}_{\mathrm{down}}-h_{\mathrm{mp}}}{\sqrt{\left({\textit{z}}_{\mathrm{down}}-h_{\mathrm{mp}}\right)^2+a^2}}\right) \\ {\textit{z}}_{\mathrm{up}}=s_{\mathrm{up}}+(0.01-x) \\ {\textit{z}}_{\mathrm{down}}=s_{\mathrm{down}}+x \end{array}\right. | (6) |
where
With the above equations, the magnetic force of the permanent magnet on the rotor at a specific position in space can be obtained as
\;F_{\mathrm{m}}(x) = \frac{\mu_0 M^2 S}{8}\left[\left(\frac{s_{\mathrm{up}}+(0.01-x)}{\sqrt{\left[s_{\mathrm{up}}+(0.01-x)\right]^2+a^2}} -\frac{s_{\mathrm{up}}+(0.01-x)-h_{\mathrm{mp}}}{\sqrt{\left(s_{\mathrm{up}}+(0.01-x)-h_{\mathrm{mp}}\right)^2 +a^2}}\right)^2 - \left(\frac{s_{\text {down}}+x}{\sqrt{\left(s_{\text {down}}+x\right)^2 +a^2}} - \frac{s_{\text {down}}+x-h_{\mathrm{mp}}}{\sqrt{\left(s_{\text {down}}+x-h_{\mathrm{mp}}\right)^2 +a^2}}\right)^2\right] | (7) |
From equation (7), it can be seen that the force of the permanent magnet on the rotor is only related to its axial position
The electromagnetic force generated by the suspension coil is deduced from Kirchhoff’s law and the Biot-Savart law and can be expressed as
F_{\text {up }}(x, i)=-\frac{\mu_{0} S N^{2}}{2}\left(\frac{i}{x}\right)^{2} | (8) |
F_{\text {down }}(x, i)=\frac{\mu_{0} S N^{2}}{2}\left(\frac{i}{0.01-x}\right)^{2} | (9) |
where
K = \frac{{{\mu _0}S{N^2}}}{2} | (10) |
From equation (2) to (10), the kinetic equation for the levitation of the rotor can be obtained as follows:
m\frac{{{{\rm{d}}^2}x\left( t \right)}}{{{\rm{d}}{t^2}}} = - K{\left( {\frac{{i(t)}}{{x(t)}}} \right)^2} + K{\left( {\frac{{i(t)}}{{0.01 - x(t)}}} \right)^2} - {F_{\rm{m}}}(x) + mg | (11) |
When working at the equilibrium point (i.e., the geometric center point between the two suspension coils, 5 mm from the lower coil), in the ideal case, the current in the suspension coils will be zero; otherwise, the mechanical equilibrium will be disrupted. However, this is not in accordance with the applicable working conditions. It is known that the magnetic force generated by a single permanent magnet cannot produce stable magnetic levitation, so a slight deviation is introduced as a correction, that is,
m\frac{{{\rm{d}}}^{2}x\left(t\right)}{{\rm{d}}{t}^{2}}={K}_{x}\cdot x(t)+{K}_{i}\cdot i(t) | (12) |
Here,
\begin{split} K_x=\, &\dfrac{2 i_0^2 K}{\left(0.01-x_0\right)^3}+\dfrac{2 i_0^2 K}{x_0^3}\\&-\dfrac{1}{8} M^2 \mu_0 S \times \left\{\begin{array}{l}2\times \left(\dfrac{s_{{\rm{up}}}-x_0+0.01}{\sqrt{a^2+\left(s_{{\rm{up}}}-x_0+0.01\right)^2}}-\dfrac{-h_{{\rm{mp}}}+s_{{\rm{up}}}-x_0+0.01}{\sqrt{a^2+\left(-h_{{\rm{mp}}}+s_{{\rm{up}}}-x_0+0.01\right)^2}}\right) \\ \;\;\; \times\left(\begin{array}{l} -\dfrac{\left(-h_{{\rm{mp}}}+s_{{\rm{up}}}-x_0+0.01\right)^2}{\left(a^2+\left(-h_{{\rm{mp}}}+s_{{\rm{up}}}-x_0+0.01\right)^2\right)^{3 / 2}}+\dfrac{1}{\sqrt{a^2+\left(-h_{{\rm{mp}}}+s_{{\rm{up}}}-x_0+0.01\right)^2}} \\ +\dfrac{\left(s_{{\rm{up}}}-x+0.01\right)^2}{\left(a^2+\left(s_{{\rm{up}}}-x+0.01\right)^2\right)^{3 / 2}}-\dfrac{1}{\sqrt{a^2+\left(s_{{\rm{up}}}-x_0+0.01\right)^2}} \end{array}\right) \\ -2\times\left(\dfrac{s_{{\rm{down}}}-x_0+0.01}{\sqrt{a^2+\left(s_{{\rm{down}}}-x_0+0.01\right)^2}}-\dfrac{s_{ {{\rm{down}} }}-h_{{\rm{mp}}}-x+0.01}{\sqrt{a^2+\left(s_{{\rm{down}}}-h_{{\rm{mp}}}-x+0.01\right)^2}}\right) \\ \;\;\;\;\;\; \times\left(\begin{array}{l} -\dfrac{\left(s_{{\rm{down}}}-h_{{\rm{mp}}}-x_0+0.01\right)^2}{\left(a^2+\left(s_{{\rm{down}}}-h_{{\rm{mp}}}-x_0+0.01\right)^2\right)^{3 / 2}}+\dfrac{1}{\sqrt{a^2+\left(s_{{\rm{down}} }-h_{{\rm{mp}}}-x_0+0.01\right)^2}} \\ +\dfrac{\left(s_{{\rm{down}}}-x_0+0.01\right)^2}{\left(a^2+\left(s_{ {{\rm{down}} }}-x_0+0.01\right)^2\right)^{3 / 2}}-\dfrac{1}{\sqrt{a^2+\left(s_{ {{\rm{down}} }}-x_0+0.01\right)^2}} \end{array}\right) \end{array}\right\} \end{split} | (13) |
{K_i} = \frac{{2{i_0}K}}{{{{(0.01{\mkern 1mu} - {x_0})}^2}}} - \frac{{2{i_0}K}}{{{x_0}^2}} | (14) |
where
mx(s){s^2} = {K_x}x(s) + {K_i}i(s) | (15) |
Furthermore,
\frac{{x\left( s \right)}}{{i\left( s \right)}} = \frac{{{K_i}}}{{m{s^2} - {K_x}}} | (16) |
From equation (16), it can be seen that the frequency domain model of this system is extremely similar to that of the magnetic levitation system controlled only by electromagnetic action in that both the “current stiffness coefficient” and the “displacement stiffness coefficient” are used to characterize the effect of excitation current changes and displacement changes in the system. However, according to equation (12), it can be implied that the displacement stiffness coefficient derived in this paper contains variables related to parameters such as the magnetization strength, size, and mounting positions of the permanent magnets. The specific parameters used are listed in Table 1.
Parameters | Value |
Vacuum magnetic permeability \;\mu_0 (H/m) | 4π×10−7 |
NdFeB magnetization strength M (A/m) | 1.032×106 |
Coil thickness h (mm) | 3 |
Coil inner diameter r (mm) | 5 |
Cross-sectional area of the rotor S (m2) | 1.59×10−5 |
Number of turns of the coil N (turn) | 400 |
Spherical rotor mass m (g) | 0.3726 |
Gravitational acceleration g (m/s2) | 9.8 |
Upper permanent magnet air gap {\rm{s}}_{\rm{up}} (mm) | 4.5 |
Lower permanent magnet air gap {\rm{s}}_{\rm{up}} (mm) | 5 |
Thickness of cylindrical permanent magnets {h }_{\rm{hmp} } (mm) | 3 |
Radius of cylindrical permanent magnets a (mm) | 10 |
Distance from the lower coil at balance x_0 (mm) | 5.1 |
Coil current at balance i_0 (mA) | 10 |
Note: This model uses a hollow coil to realize the electromagnetic levitation part, and the rotor diameter is smaller than the inner diameter of the coil. The rotor can thus be considered to only be subject to the magnetic flux through its radial cross-section, so the rotor cross-sectional area S is used for the electromagnetic calculation. |
The transfer function of the hybrid magnetic levitation system is obtained by substituting the parameters in the table.
G\left( s \right) = - \frac{{2.74638 \times {{10}^{ - 3}}}}{{{s^2} + 5398.42}} | (17) |
By using ANSYS Maxwell analysis and substituting the materials and parameters determined in the previous section, the magnitude of the levitation force on the magnetically levitated spherical rotor can be visually obtained so that the correctness of the physical model can be verified by the magnetic flux density and the force.
Considering the complex structure of the SRG and the accuracy of the simulation, the assumptions and boundary conditions are set as follows: a) The end effect of the coil is not considered; b) The magnetic field is assumed to be uniformly distributed in the axial direction; c) The skin effect and proximity effect of the coil are not considered; and d) The boundary of the simulation model is set to be magnetically insulated, namely, the magnetic lines of force are parallel to the boundary.
In the grid independence and region independence analysis, the error is only 0.54% and 0.34% when the computational region radius is scaled from 40 mm to 50 mm and from 35 mm to 40 mm, respectively, so the region of a 40 mm radius is selected. When the grid independence is analyzed based on the selected computational region, the grid differs by 1.1% from 100,000 to 150,000, 2.5% from 150,000 to 180,000, 1.1% from 180,000 to 220,000, and 0.40% from 220,000 to 280,000. Therefore, the selected computational region is taken as a cylinder with a radius of 40 mm and a height of 80 mm; at the same time, the grid number is 200,000. The model material selection is the same as that in Table 1. Considering the actual situation, the levitated rotor is placed in a stainless steel thimble to constrain the range of its motion. The upper and lower symmetrical permanent magnets are placed on a soft-iron pole armature to constrain the magnetic induction lines (in the derivation of the previous equation, this structure is simplified according to assumptions i)–iii)). The magnetic field distribution is shown in Figure 5.
To understand the influence of the electromagnetic force on the equilibrium state of the rotor, the coil is loaded with DC currents in the range of 0–0.5 A. The obtained magnetic field distribution diagram is shown in Figure 6. The positive
In addition, to move the rotor out of its initial position, namely, the upper or lower limit position, the forces on the rotor should be analyzed. The magnetic field distribution when the rotor is at the lower limit position is shown in Figure 8, and the electromagnetic force is shown in Figure 9. When the rotor is at the lower limit position, the forces given by the upper and lower coils are both repulsive. As the loading current increases, the rotor is subjected to an increased force in the positive direction of the
Similarly, when the rotor is at the upper limit position, the corresponding voltage is approximately 12.16 V. The difference between the two voltages is mainly because the rotor needs more energy to overcome the work of gravity when it is at the lower limit position.
As mentioned above, the ultimate loading currents for the rotor at the upper and lower limit positions are 0.32 A and 0.36 A, respectively. To understand the effect of the loading current on the rotor when it is out of the initial state, a DC current of 0.4 A is applied to the coil to analyze the force and motion of the rotor at different positions. The magnetic field distribution of the rotor at different positions is shown in Figure 10, and the forces on the rotor at different positions are shown in Figure 11.
According to the calculation result, as illustrated in Figure 12, the initial acceleration is approximately 2.62 m/s2. The rotor moves from downward to upward, and its displacement from the equilibrium position is 1.5×10−3 m. By integrating the acceleration over the displacement of 0–1.5×10−3 m, it is easy to obtain that the rotor velocity at the equilibrium position is approximately 5.1×10−2 m/s. The current of 0.4 A is too large for the rotor in this case, and its acceleration has not changed direction when it passes the equilibrium position. Through further optimization, an excitation current of 0.38 A will ensure that the rotor stops exactly near the equilibrium point.
Using the device shown in Figure 13(a), the coil position was adjusted by utilizing three-dimensional adjustable micrometers so that the eddy current displacement sensor operated in the optimal linear region.
To verify the correctness of the PM-EM hybrid magnetic levitation model established with the parameters designed above, the system shown in Figure 13(b) was tested. Frequency domain analysis of the levitation displacement response of the magnetic levitation control system was performed using a frequency counter.
The levitation displacement response was recorded after adjusting the PID parameters to stabilize the levitation, as shown in Figure 14.
As shown in Figure 14, the levitation is stable, and the amount of axial position fluctuation is within ±0.06 mm.
Using an oscilloscope to record the current loaded on the coil, as seen in Figure 15, the current is found to fluctuate within ±0.02 A when the rotor is suspended in the center. The current recording indicates that the single-degree-of-freedom permanent magnet-biased rotor suspension system accomplishes stable levitation with low power consumption.
The horizontal rotation of the rotor is achieved by loading a rotating magnetic field (see Figure 16) generated by the four self-supporting rotary drive coils around the rotor. Similar to the driving principle of a stepper motor [24], [25], as shown in Figure 17, two AC phases are fed into the driving coils A, B, C, and D (two coils are connected in series for one phase). The microprogrammed control unit (MCU) continuously outputs the pulse width modulation (PWM) and direction pulse signal to the motor driver. Due to the difference between the rotational angular frequency of the rotor and the frequency of the rotating magnetic field, eddy currents are induced inside the rotor.
As shown in Figure 18, the eddy current is mainly distributed toward the surface that is directly opposite to the rotary drive coil as well as the point with the greatest skin depth. Additionally, it also reveals that when the rotor finally reaches the steady state, the average temperature of the rotor has increased by 2.19 ℃.
The acceleration curve of the rotor generated by the drive circuit is shown in Figure 19. The average acceleration rates in the two tests are 1.66 Hz/s and 1.62 Hz/s, respectively. The differences are mainly caused by the rotor temperature increase due to the eddy currents. Since the rotating magnetic field provided by the high-speed rotary stepper drive system has a constant torque, the acceleration time for the rotor to reach a given speed increases as the temperature increases, namely, the acceleration rate decreases.
As shown in Figure 20, two signal induction (pickup) coils can sense the rotating magnetic moment of the spherical rotor in the thimble. Accordingly, the induced electric potential can be obtained as
E(t)=-\frac{{\rm{d}} \varPhi_{B}}{{\rm{d}} t}=-N \cdot S \cos \theta \frac{{\rm{d}} B(t)}{{\rm{d}} t} | (18) |
where
However, the raw signal is only tens or hundreds of μV; at the same time, the high-frequency excitation signal and rotational drive signal are strong background noise. Therefore, an INA103 high-precision instrument amplifier is used to amplify the weak signal. In this design, the amplification is set to 2000 times, and the amplified signal is filtered and shaped by a low-pass filter and a comparison circuit to obtain a TTL square wave pulse signal with the same frequency as the rotational angular velocity. In addition, the signal amplitude is related to the rotational angular velocity. As shown in Figure 21, the experiment shows that the signal amplitude is the largest in the rotational angular velocity range of 400 Hz to 450 Hz. When the rotor rotates, the magnetic polarization axis has an angle with the rotational axis (see Figure 20). With rotational speed changes, the angle changes accordingly, so the magnetic flux in the pickup coil changes, and then, the signal amplitude also changes. To ensure the quality of the measurement signal, the working center frequency point is chosen to be 420 Hz.
During operation, the SRG is inevitably subject to vibration and shock from the surrounding environment, such as doors opening and closing and the low-frequency vibration of machines. Due to the self-restraint of the magnetic field in the vertical direction, the rotor will naturally recover to a steady state. However, the duration for this recovery ranges from several minutes to several hours.
As shown in Figure 22, the lateral oscillations of the rotor caused by vibration or shock could be damped by four coils distributed orthogonally. Among them, A and C are used for detection, and C and D are used to apply a force to the rotor. When the rotor vibrates laterally around the center position, an alternating voltage signal is induced in A or C. The control circuit amplifies, filters, and power amplifies the alternating voltage signal and loads it onto C or D to generate the corresponding alternating force current. After experimental testing, the results implied that the addition of the lateral damping system reduces the recovery time to less than 3 seconds.
The pressure corresponding to the obtained residual drag is shown in Figure 23. The experimental results show that the changes are less than 0.49% after 50 minutes of start-up.
The SRG was calibrated against a standard gauge (SRG-2, MKS Inc.), and the calibration curve is shown in Figure 24. It can be seen that the two have good consistency and linearity, with deviations from −0.09% to + 0.368% in the range of 9.1727×10−5 Pa to 1.2081 Pa.
A metrological-grade spinning rotor vacuum gauge has been developed, and its performance has been evaluated. With the single-degree-of-freedom permanent magnet-biased rotor suspension system, the rotor is more stable. The axial position fluctuation is within ±0.06 mm. The average acceleration rate in rotor tests is 1.66 Hz/s. For the quality of the measurement signal, the working center frequency point is chosen to be 420 Hz. The change in the residual drag is less than 0.49% after 50 minutes of start-up. And finally, there is good consistency and linearity in the range of 9.1727×10−5 Pa to 1.2081 Pa. Subsequently, this gauge could be used for international comparison of vacuum standards and construction of national vacuum measurement traceability and transmission systems. In addition, the accuracy of the rotational angular velocity determination is mainly influenced by the quality of the levitation. Technologies such as diamagnetic levitation, superconducting levitation and optical pressure levitation are expected to further improve the levitation quality and reduce the measurement uncertainty introduced by rotor oscillation and temperature fluctuations. By carrying out research on rotational angular velocity determination systems based on photoelectric sensors and visual geometry methods, the accuracy of SRGs can be further improved.
This work was supported by the National Natural Science Foundation of China (Grant No. 61971209) and the Natural Science Foundation of Gansu Province (Grant No. 21JR7RA742).
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1. | Li, B., Xi, Z., Guo, M. et al. Study of the eddy currents effect in Spinning rotor Gauge. Measurement: Journal of the International Measurement Confederation, 2025. DOI:10.1016/j.measurement.2024.115564 |
Parameters | Value |
Vacuum magnetic permeability \;\mu_0 (H/m) | 4π×10−7 |
NdFeB magnetization strength M (A/m) | 1.032×106 |
Coil thickness h (mm) | 3 |
Coil inner diameter r (mm) | 5 |
Cross-sectional area of the rotor S (m2) | 1.59×10−5 |
Number of turns of the coil N (turn) | 400 |
Spherical rotor mass m (g) | 0.3726 |
Gravitational acceleration g (m/s2) | 9.8 |
Upper permanent magnet air gap {\rm{s}}_{\rm{up}} (mm) | 4.5 |
Lower permanent magnet air gap {\rm{s}}_{\rm{up}} (mm) | 5 |
Thickness of cylindrical permanent magnets {h }_{\rm{hmp} } (mm) | 3 |
Radius of cylindrical permanent magnets a (mm) | 10 |
Distance from the lower coil at balance x_0 (mm) | 5.1 |
Coil current at balance i_0 (mA) | 10 |
Note: This model uses a hollow coil to realize the electromagnetic levitation part, and the rotor diameter is smaller than the inner diameter of the coil. The rotor can thus be considered to only be subject to the magnetic flux through its radial cross-section, so the rotor cross-sectional area S is used for the electromagnetic calculation. |